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Medical and Clean Room Molding

Clean Room Capabilities and a Streamlined Product Development Process

With over 1.7 million square feet dedicated to medical manufacturing, Phillips-Medisize’s medical device manufacturing services include production, assembly and packaging capabilities in a Class 8 environment. 

Phillips-Medisize operates nine facilities with clean room capabilities, and each of our clean rooms is FDA registered and follows good manufacturing practices (GMP). Our advanced process controls and automation systems make it possible for Phillips-Medisize to handle high volume programs that number in the millions. By employing value-added work cells that include automatic material supply, close tolerance injection molding presses, process monitoring systems, and custom automation for assembly and packaging, Phillips-Medisize is able to ensure compliance to quality requirements, tight control to specifications, and part repeatability for high-volume and high-cavitation production. 

At the other end of the spectrum, Phillips-Medisize also has a 52,000 square foot facility dedicated to low volume medical manufacturing. Utilizing flexible work cells and quick changeover tooling, these facilities provide the same attention to quality and use of state-of-the-art technology as their high volume counterparts. Phillips-Medisize’s low volume operations are also FDA registered, operate under GMP, and a Class 7 clean room is available for assembly. 

Whether low or high volume production, Phillips-Medisize utilizes a lean manufacturing operational strategy, which streamlines the entire product development process, thereby improving profitability, customer satisfaction, and lead time.

More than just a molder, the Company specializes in design through distribution services and has created an environment focused on high quality and adherence to rigorous time-to-market schedules. Beyond the manufacturing phase, Phillips-Medisize knows post-molding capabilities such as assembly, drug packaging, validation, protocol development, and sterilization are critical stages of many medical programs. As a result, the Company offers full supply chain management capabilities, allowing customers to focus on areas of the program in which they excel. 

Medical Capabilities

  • Class 7 (10,000) and Class 8 (100,000) certified clean rooms
  • FDA-registered medical facilities
  • cGMP compliant medical facilities
  • Complete in-house and overseas tooling services
  • Cellular manufacturing
  • Fully automated manufacturing
  • High-speed robotics
  • Automated material handling systems
  • Complete supply chain management including engineering development
  • Facilities operate under lean principles
  • Full range of value-added secondary services
  • Conventional, insert, and multi-shot medical molding
  • A full host of standard and highly engineered resins
  • Statistical process control on all molded product

Our Experience

With more than 25 years of experience and millions of components and devices produced annually for top tier medical and pharmaceutical companies, Phillips-Medisize is poised to take on the toughest, most demanding medical programs.

 

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